About Clean Room Panel
Clean room panels are specialized building materials used to create clean rooms, which are controlled environments that are free from dust, microbes, and other contaminants. They are used in many industries, including pharmaceuticals, electronics, and food processing.
There are several types of clean room panels, including:
- Polyurethane (PU) panels: These panels are made from polyurethane foam, which provides insulation and thermal performance, and is resistant to moisture and bacteria.
- Insulated metal panels: These panels have an insulating core sandwiched between metal facings, and are used for walls, ceilings, and partitions. They provide good temperature control.
- Honeycomb panels: These panels have a honeycomb-structured core, typically made of aluminum, and are sandwiched between two metal skins. They are lightweight but sturdy, and have a good strength-to-weight ratio.
- Liner panels: These panels are a cost-effective way to update existing walls. They are usually 1/2 inch thick, and consist of steel or aluminum skins bonded to an aluminum honeycomb core.
- Clean rooms are often required by the FDA for manufacturing food, medical devices, and biological products
Superior Construction and Thermal PerformanceClean Room Panels are crafted from high-quality Polyurethane (PU), Rock Wool, or EPS cores, encased in PPGI, stainless steel, or GI sheets for durability. Their excellent thermal conductivity ensures stable temperature control, essential for sensitive environments like pharmaceuticals and electronics. The panels' smooth, anti-static, and dust-repellent coating helps maintain optimal hygiene.
Modular Installation and Flexible DesignThe tongue-and-groove interlocking system simplifies installation, making the panels easy to assemble, dismantle, and reposition as project needs evolve. Customization options in size, color, and edge details (PVC or aluminum) guarantee seamless integration into diverse cleanroom layouts. The panels are corrosion-resistant and provide up to 42 dB sound reduction, enhancing worker comfort and process efficiency.
Compliance and Safety StandardsComplying with cGMP and ISO 14644, our panels meet the highest benchmarks for cleanroom safety and quality. FM-approved fire resistance, self-extinguishing properties, and compatibility with HEPA filtration systems ensure operational integrity across Class 100 to Class 100,000 environments. Their non-reactive surfaces allow easy cleaning using disinfectants, supporting routine maintenance without compromising integrity.
FAQ's of Clean Room Panel:
Q: How are Clean Room Panels installed and can they be relocated?
A: Clean Room Panels use a modular tongue-and-groove interlocking system, allowing quick, secure assembly and easy dismantling. This means panels can be efficiently relocated or reconfigured to accommodate changes in workspace layout or operational requirements.
Q: What panel core materials are available and how do they benefit cleanroom environments?
A: Panels can be manufactured with Polyurethane (PU), Rock Wool, or EPS cores. PU offers superior thermal insulation, Rock Wool provides excellent fire resistance and sound absorption, and EPS combines lightweight properties with effective insulation, making all types suitable for diverse controlled environments.
Q: Where can these panels be used and what industries benefit most?
A: These panels are ideal for pharmaceuticals, laboratories, hospitals, food processing units, and electronics manufacturing. Their compliance with cGMP and ISO 14644 standards and customizable options make them suitable for Class 100 to Class 100,000 cleanroom environments across India.
Q: What is the recommended cleaning process for the panel surfaces?
A: The smooth surfaces are designed for easy maintenance. Panels can be cleaned simply by wiping, and are non-reactive to common disinfectants, ensuring hygiene is maintained without damaging the anti-static and dust-repellent coating.
Q: How do Clean Room Panels contribute to energy efficiency and temperature control?
A: With excellent thermal conductivity and core densities of 402 kg/m3, these panels minimize energy loss, providing efficient temperature control critical for sensitive environments. Their insulation properties help maintain consistent conditions and lower operational energy costs.
Q: What fire safety features do the panels include?
A: All panels are FM approved, self-extinguishing, and offer enhanced fire resistance, supported by core materials like Rock Wool. This ensures safety for personnel and equipment in critical cleanroom environments.
Q: What customization options are offered for Clean Room Panels?
A: Panels can be tailored in terms of core material, surface finish, thickness, size, color (white, light blue, or as required), and edge protection (PVC or aluminum) to meet specific project demands and aesthetic preferences.